Industry solutions
Smart factory
Connect machines, people and production data on one platform: manufacturing execution (MES), PLC/IoT connectivity, AI quality inspection and equipment maintenance.
KEY CAPABILITIES
One platform for the whole plant
MES & production
Planning, work orders, progress and traceability.
PLC/SCADA/IoT
Real-time machine data, OEE and alerts.
AI quality inspection
Camera AI catches defects on the line.
Maintenance & materials
Predictive maintenance, spare parts and materials.
What the solution covers
MES & production management
Digitise the whole production flow from plan to finished goods, replacing paperwork and scattered spreadsheets.
- Production planning and work orders released to each line and shift.
- Real-time tracking of progress, output and scrap.
- Lot traceability: materials, machine, shift and operator.
- Automatic production reports for plant managers and leadership.
PLC, SCADA & IoT connectivity
Collect data straight from machines and sensors, with no manual entry.
- Connect PLCs, SCADA and IoT devices over common industrial standards (e.g. OPC UA, Modbus, MQTT).
- Monitor machine state: running, stopped, fault, downtime and its causes.
- Overall equipment effectiveness (OEE) per machine, line and shift.
- Instant alerts when parameters go out of range.
AI quality inspection
Camera AI inspects products right on the line, reducing reliance on manual checks.
- Detect visual defects: scratches, dents, missing parts, wrong labels.
- Read barcodes, QR codes and printed characters (OCR) for matching and traceability.
- Store defect images with time, machine and lot for root-cause analysis.
Maintenance & materials
- Scheduled and predictive maintenance based on machine operating data.
- Repair requests and maintenance history for every asset.
- Raw material, supplies and spare-parts inventory: in, out, on hand, shortage alerts.
Works with your existing systems
The solution connects to your ERP, accounting and other business systems. The AI Solutions team assesses your current setup and designs a rollout plan for each plant.
Rolled out step by step
- 1
Assess
Review lines, equipment and existing systems.
- 2
Connect
Connect PLCs, sensors and cameras; collect data.
- 3
Run & improve
Roll out MES, quality and maintenance in phases and keep improving.
Start digitising your plant
Talk to the VPLUS team about your lines and production challenges.
