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VPLUS

Industry solutions

Smart factory

Connect machines, people and production data on one platform: manufacturing execution (MES), PLC/IoT connectivity, AI quality inspection and equipment maintenance.

KEY CAPABILITIES

One platform for the whole plant

What the solution covers

MES & production management

Digitise the whole production flow from plan to finished goods, replacing paperwork and scattered spreadsheets.

  • Production planning and work orders released to each line and shift.
  • Real-time tracking of progress, output and scrap.
  • Lot traceability: materials, machine, shift and operator.
  • Automatic production reports for plant managers and leadership.

PLC, SCADA & IoT connectivity

Collect data straight from machines and sensors, with no manual entry.

  • Connect PLCs, SCADA and IoT devices over common industrial standards (e.g. OPC UA, Modbus, MQTT).
  • Monitor machine state: running, stopped, fault, downtime and its causes.
  • Overall equipment effectiveness (OEE) per machine, line and shift.
  • Instant alerts when parameters go out of range.

AI quality inspection

Camera AI inspects products right on the line, reducing reliance on manual checks.

  • Detect visual defects: scratches, dents, missing parts, wrong labels.
  • Read barcodes, QR codes and printed characters (OCR) for matching and traceability.
  • Store defect images with time, machine and lot for root-cause analysis.

Maintenance & materials

  • Scheduled and predictive maintenance based on machine operating data.
  • Repair requests and maintenance history for every asset.
  • Raw material, supplies and spare-parts inventory: in, out, on hand, shortage alerts.

Works with your existing systems

The solution connects to your ERP, accounting and other business systems. The AI Solutions team assesses your current setup and designs a rollout plan for each plant.

Rolled out step by step

  1. 1

    Assess

    Review lines, equipment and existing systems.

  2. 2

    Connect

    Connect PLCs, sensors and cameras; collect data.

  3. 3

    Run & improve

    Roll out MES, quality and maintenance in phases and keep improving.

Start digitising your plant

Talk to the VPLUS team about your lines and production challenges.